Milling tools from PFERD TOOLS for use with robots impress with their high quality standards in the production process as well as their high performance and wear resistance.
The result: Significantly lower process costs and process chain optimization.
From standard applications to the stock removal of demanding materials, PFERD TOOLS offers a product range optimized for milling operations in robot-guided applications.
Chamfering and deburring
Chamfering and deburring are among the most common robot-guided stock removal applications.
Our bur geometries, specially developed for robot use with the high-quality HICOAT HC-FEP coating set new standards for the cost-effectiveness of your robot applications thanks to their innovative combination of several bur shapes.
Advantages:
- Chamfering and deburring in a single operation.
- Less programming needed due to fewer tool changes.
- High-quality HICOAT coating HC-FEP for great hardness and wear resistance.
Special shape KZW
Burs with the special shape KZW unite the advantages and many application possibilities of the conical counterbore, cylindrical and inverted cone shapes in just one bur.
PFERD TOOLS offers tungsten carbide burs in the special shape KZW with the single cut 3 and the high-performance MICRO cut. Both types have the high-quality HICOAT coating HC-FEP.
High-performance MICRO cut with HICOAT coating HC-FEP
- Processing of nearly all materials up to 68 HRC.
- High surface quality.
Single cut 3 with HICOAT coating HC-FEP
- High material removal rate on steel, cast iron, stainless steel (INOX), nickel-based alloys and titanium alloys.
- Ideal surface finish.
Special shape KSK-WKN
The special shape KSK-WKN combines a conical counterbore with an inverted cone.
The conical counterbore enables the sinking of small holes and deburring on both sides in a single process.
PFERD TOOLS offers tungsten carbide burs in the special shape KZW-WKN with the single cut 3 and the single cut 5. Both types have the high-quality HICOAT coating HC-FEP.
Single cut 3 with HICOAT coating HC-FEP
- High material removal rate on steel, cast iron, stainless steel (INOX), nickel-based alloys and titanium alloys.
- Ideal surface finish.
Single cut 5 with HICOAT coating HC-FEP
- Fine stock removal of steel, cast iron, stainless steel (INOX) and high-temperature-resistant materials such as nickel-based and cobalt-based alloys.
- Ideal surface finish.
Cleaning
The reworking of cast parts in foundries is a particularly work and cost-intensive step. Tool solutions that enable the automation of time-consuming mechanical processing tasks (e.g., snagging) therefore contribute significantly to process optimization.
PFERD TOOLS has developed milling tools which, due to their special shape, their long service life and their exact contours, are optimally attuned to the requirements of robot-guided reworking.
Cylindrical shape ZYA with ball bearing (KGL)
The ball bearing of the cylindrical bur ensures optimal contours and protects the workpiece against damage during the milling process.
PFERD TOOLS offers tungsten carbide burs in the cylindrical shape ZYA KGL with the single cut 4, high-performance ALU cut and high-performance MICRO cut. All types have a high-quality HICOAT coating.
Single cut 4 with HICOAT coating HC-FEP
- Stock removal of stainless steel (INOX), steel and high-temperature-resistant materials such as nickel-based and cobalt-based alloys.
- High stock removal with short chips and good surfaces.
High-performance ALU cut with HICOAT coating HC-NFE
- High stock removal rate on aluminum and aluminum alloys, non-ferrous metals and plastics.
- High-quality HICOAT coating HC-NFE for removing material in long chips and greasy aluminum alloys and non-ferrous metals.
High-performance MICRO cut with HICOAT coating HC-FEP
- Processing of nearly all materials up to 68 HRC.
- High surface quality.
Aluminum processing
Automated production processes in the processing of aluminum components pose high demands for tool service life and stock removal rate.
Thanks to their material-specific geometry and high-quality coatings, our milling tools for robot-guided aluminum processing are the first choice for the economical stock removal of aluminum alloys and non-ferrous metals.
Special shape SKM-ZYA
The combination of conical pointed and cylindrical shapes enables optimal chamfering and deburring.
Due to their narrow, pointy shape, these burs are also suited for the processing of tight contours.
Advantages:
- ALU cut for extremely high stock removal rate on aluminum alloys and non-ferrous metals.
- HC-NFE coating helps remove material in long chips and prevents loading of non-ferrous metals by creating a barrier between the bur and the workpiece.
High-speed ALUMASTER HSD-R RS disc
Our special tool for the stock removal of aluminum materials is now also available in a robust shape specially developed for robot-guided use. The three types with a diameter range from 50 to 150 mm cover a broad bandwidth of industrial application cases.
Advantages:
- Optimized shape for robot-guided use.
- Exceptionally high stock removal rate on aluminum materials.
- Suited for radial processing as well as for use on surfaces.
High-speed torus cutter HSC-T 20
The high-speed torus cutter is an unparalleled tool for use on robots with an extremely high stock removal rate. Thanks to its compact design, the high-speed torus cutter is the ideal tool for working in hard-to-reach areas and on delicate points such as grooves, pockets and tight radii and contours.
- Exceptionally high stock removal rate on aluminum materials.
- Available with 8 mm and depo/M10 holder.
Customer-specific special solutions
We will also be glad to develop special solutions for your robot applications. The development of tools for robot use is a long tradition at PFERD TOOLS. Our in-house research and development and experienced application technicians have optimized many robot applications around the world.
